Cooling Brothers Glass: Leading the Charge in IGU Manufacturing Innovation

Cooling Brothers Glass has taken a bold step toward revolutionising its production capabilities with thermoplastic spacer (TPS) technology. This cutting-edge addition significantly reduces production time while enhancing output and efficiency, cementing Cooling Brothers’ position as one of Australia’s leading manufacturers of high-performance insulated glass units (IGUs).

“The introduction of TPS technology has been a game-changer for our operations,” said Vince Bianchini, Director at Cooling Brothers. “It not only increases the speed and efficiency of our production processes but also ensures the consistent quality of the IGUs we manufacture. This means we can meet the growing demands of our customers without compromising on performance or durability.”

A critical component in this process is the use of H.B. Fuller’s Ködispace 4SG Warm Edge System, supplied by Elegant IG. Ködispace 4SG represents the pinnacle of reactive thermoplastic spacer technology. Developed originally for structural glazing façades, it has now become a preferred solution for both commercial and residential applications. This innovative material features unmatched energy efficiency, superior gas retention, and durability, making it a standout choice for IGUs.

The TPS system, often referred to as “spacer in a barrel,” extrudes desiccated polymeric material directly onto a glass lite to form a spacer. This streamlined and automated process enables highly precise spacer placement, which is critical for maintaining energy efficiency and long-term durability. Unlike conventional systems, Ködispace 4SG chemically bonds to both the glass and silicone edge seal, ensuring a robust and enduring seal. Its low moisture vapor transmission rate and high temperature stability further enhance its performance, making it a premier choice for challenging environments.

“With this new technology, we’re not just improving production timelines; we’re also raising the bar for quality and reliability,” Bianchini added. “Our customers can trust that every unit we produce meets the highest standards in energy efficiency and durability.”

By adopting this advanced TPS technology, Cooling Brothers is addressing the evolving market demands for higher energy efficiency and sustainability. The combination of Ködispace 4SG’s exceptional properties and the TPS machine’s state-of-the-art capabilities underscores Cooling Brothers’ commitment to delivering innovative and reliable solutions to their customers.

This strategic investment not only boosts production efficiency but also reinforces Cooling Brothers’ dedication to excellence in IGU manufacturing, setting a new benchmark for quality and performance in the industry.

Glasstech Asia event and award 2024

Elegant IG made a notable impact at GlassTech Asia 2024, held in December, by showcasing a diverse range of cutting-edge products and services tailored to the evolving needs of Southeast Asia’s glass industry. As the official agent and calibration centre for Sparklike in the region, Elegant IG emphasised the importance of quality and precision in insulating glass measurement. The company also displayed Glasweld scratch removal solutions, Roboclean automatic furnace cleaners, and Filtraglass water treatment and filtration systems—further exemplifying their commitment to helping glass producers operate more efficiently and sustainably.

A significant topic at the expo was the increasing drive in Southeast Asia for high-performing green buildings, underscored by a heightened focus on quality control. Elegant IG capitalised on this trend by engaging with numerous industry professionals, gaining valuable insights into their operational challenges and market needs. Many local producers reported frequent breakage from lower-grade Chinese-imported glass, a problem that leads to costly furnace downtime and production delays. In response, Elegant IG introduced advanced glass scanning products and automatic furnace cleaning equipment that help minimize these issues while promoting better overall standards.

A highlight of Elegant IG’s participation was a presentation delivered by managing director Sandro Ianni at the Innovation Pitching Forum, illustrating how Argon significantly enhances glass performance for greener, more energy-efficient buildings. Sandro's presentation resonated with event organisers and industry peers alike, earning Elegant IG the coveted award for Best Presentation. By sharing expertise on Argon’s role in boosting insulation and longevity, Ianni underscored Elegant IG’s commitment to shaping a more sustainable future for the global glass sector.

Revolutionizing Furnace Maintenance with RoboClean

Elegant IG proudly introduces the RoboClean Automatic Furnace Cleaner, a state-of-the-art Italian innovation transforming how glass tempering furnaces are maintained. Designed by Eurotech Way, RoboClean is the market's only fully automated device for cleaning, polishing, and dust-removing fused silica rollers, completing a thorough cleaning cycle in just two hours.

What sets RoboClean apart is its no-risk, water-free cleaning process, ensuring zero roller wear and delivering superior-quality tempered glass. This eliminates the need for time-consuming manual cleaning, where staff must navigate confined furnace spaces, making maintenance safer and more efficient.

Quick response to unexpected issues is another standout feature. Following an unforeseen furnace breakage, RoboClean swiftly restores operations, significantly reducing downtime. Additionally, its ease of use makes it ideal for pre-job preparations, ensuring optimal conditions for high-quality output.

Adaptable to various furnaces, RoboClean includes optional adapters, catering to businesses with multiple systems. Since its launch in 2010, over 140 units have been sold globally to leading industry names like Saint-Gobain, Pilkington, and Glaston. In Australia, early adopters are already reaping its benefits, praising the cleaner for its efficiency and reliability.

Investing in RoboClean means more than just advanced cleaning—it’s a commitment to better safety, reduced maintenance time, and improved glass quality. With RoboClean, Elegant IG continues to lead in delivering cutting-edge solutions to the glass industry.

Discover the difference RoboClean can make for your operations by contacting Elegant IG today